Implementation Cases

1. Welding of forklift parts



Integration scope:
Robot system, welding auxiliary equipment, large displacement clamp and electric control system.

Characteristics of the scheme:
Arc welding process is used for robot welding, designed with multi-station layout to reduce the waiting time of welding robot while loading and unloading materials, and the utilization rate of the whole equipment is improved. Compared with the traditional manual welding, for the large weldment, the automatic robot welding workstation can greatly improve the working efficiency and the productivity and the working environment of welding site can be greatly improved.


2. Welding of heat exchanger tube plate



Integration scope:
Robot system, TIG welding kit, robot ground rail, linear laser tracking system, electrical control system.

Characteristics of the scheme:
In the welding application scheme, the arc welding process is applied, and considering the particularity of welding target array and large welding workload, the customer puts forward the requirement that the repeated teaching is not carried out.
Due to the existence of processing error, the process of repeating teaching cannot be canceled by shifting on the internal program of robot, so that an additional set of linear laser tracking equipment is additionally added for automatically compensating the offset distance of welding target, and realizing simple programming and unmanned automatic welding.


3. Frame welding



Integration scope:
Robot system, welding auxiliary equipment, non-standard clamp equipment and electric control system.

Characteristics of the scheme:
Large number of arc welding robots running stably is connected to form a welding working line and a whole line production.
Stations are connected through conveying devices, and manual feeding and discharging positions are reserved, thus the production output of weldment is greatly improved, and the number of workers on the welding site reduced, achieving the automatic application for increased yield and reduced workers.


4. Material loading and unloading of CNC machine for automobile parts



Integration scope:
Robot system, non-standard material warehouse, auxiliary conveying line system and electric control system .

Characteristics of the scheme:
The robot can be compatible with various types of workpieces through the quick-changing tool, increasing the flexibility of equipment; the whole production line is provided with the automatic and semi-automatic modes, both the manual production position and the equipment maintenance position are reserved;
The automatic machine tool can be provided with the reliable, stable and flexible loading and unloading function by, according to requirements, adding such functions as product detection, knife breaking detection, automatic air and water blowing, etc.


5. Demoulding and material unloading of injection molding machine



Integration scope:
Robot system, non-standard pneumatic tool, robot ground rail and electric control system.

Characteristics of the scheme:
The unique design of non-standard tool enables the robot to improve the working efficiency without damaging the workpiece, and the integration of ground rail of the robot enables the device serve multiple injection machines at the same time, thereby fully automating the demoulding process.


6. Recognition and sorting of irregular parts and visual positioning



Integration scope:
Robot system, intelligent camera system, pneumatic tool and auxiliary conveying line system.

Characteristics of the scheme:
The intelligent camera accurately recognizes each special-shaped piece through image comparison, obtains the position of grab point by image analysis, and supplies the information of grabbing position to the robot, and enables grabbing and sorting by the robot, so that the target workpiece can orderly enter the next production process.


7. Special-shaped face marking



Integration scope:
Robot system, code machine, non-standard clamp device.

Characteristics of the scheme:
After the robot is programmed according to the curve shape of special-shaped surface. According to the curve path planned by the program, the required code is punched out on the special-shaped surface by coding machine, so that the motion characteristic of robot is fully utilized, and the code can be automatically printed on the complex surface.


8. Bolt assembly



Integration scope:
Collaborative type robot and bolt machine.

Characteristics of the scheme:
According to the force control characteristic of the cooperative robot, the bolt machine is used to ensure the bolt quickly aligned and assembled, and the unmanned operation of bolt assembly can be realized.


9. AGV Trolley + UR mechanical arm handling stacker



Integration scope:
AGV trolley, robot system, visual positioning system and non-standard pneumatic tool.

Characteristics of the scheme:
The AGV trolley carries mechanical arm and visual positioning system to navigate to a designated position according to the system’s dispatching instruction. Due to the limited precision of AGV, the position of the target relative to the robot can be captured by using the visual positioning system mounted on the mechanical arm, so that the robot can perform accurate grasping action, support unmanned handling in long-distance and at areas with complicated landform.


10. Full-automatic environmental protection dust-removing equipment production line



Characteristics of the scheme:
The production line skillfully uses a vacuum chuck to grab and translate the device, so that the product production originally performed by 18 persons can be successfully accomplished by 2 persons, fully automated, so that the grade of enterprise is improved, and both the labor intensity and work cost are reduced.



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Support:HanSun
CopyRight©2017 ToFine 浙ICP备11012317号
Support:HanSun
400-757-1818